For additively manufactured components, the Extreme ISF ® Process can remove all surface v-notch failure points generating a surface with either a flat, isotropic micro-texture or a microscopic, gently rolling, and sloping topography depending on the desired final surface finish quality. HOW THE REM PROCESS WORKS Race Engine Technology visited one of the REM plants in Southington, Connecticut, to observe the process in person, and meet with Mark. Join us for our presentation on Surface Texture Anatomy of Additive Manufacturing Components: The Art of Surface Superfinishing by authors: Agustin Diaz,. Increase Quality, Consistency, and Accuracy. 00005″ or just over 1 micron can be consistently removed), producing a resulting surface finish of Ra < 4 min or ~0. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. The ISF Process is a unique patented process that generates a non directional low Ra surface. If you are in need of a complete equipment setup, REM’s got you covered there as well. Superfinishing is a specific case of abrasive process, where the temperature is not consistently involved. This finishing/polishing process results in extended component life, increased system efficiency, and increased power density allowable. 00005” (1. Brenham, Texas, [January 26, 2018] – The KALLISTA Grid sink faucet, recent winner of Best in Show at KBIS, is the very first of its kind within the vast Kohler family. RaceGearBox. With precise control and timing, REM’s ISF Process is able to remove controlled, microscopic amounts of surface metal (as little as 0. A more acute angle concentrates the top and bottom weight segments to one side of the. REM can also upgrade existing vibratory and mass finishing installations to REM’s process technologies. The extensive benefits of the ISF Process add value and improve. . REM has a range of developed, isotropic superfinishing/polishing processes for Copper alloys that are suitable for addressing the complex shapes and critical applications where Copper is being used. A rear axle is the final stage in the drivetrain of a vehicle, and is responsible for transforming the engine power into useful propulsive force. • TOE (narrow part of the gear tooth) • HEEL (wide part of the gear tooth) • DRIVE SIDE (convex side of the gear tooth) • COAST SIDE (concave side of the gear tooth) The superfinishing of rear axle gears in reducing greenhouse gas emissions from automotive vehicles is largely. REM’s ISF ® Process, is the most trusted isotropic superfinishing technology for flight critical power transmission components. REM’s ISF ® Process is an isotropic superfinishing technology that reduces friction, removes protruding surface asperities, and increases the bearing load surface. The Rapid SME Show is North America’s largest 3D manufacturing event. Contact us to find out specifically how REM’s technologies can benefit your business. It is a suite of isotropic finishing and superfinishing processes design to accommodate large batch volume component processing. Carbon Edition TKX 5-Speed Manual Transmission Features and Benefits. REM’s ISF ® Surface is unique as it. Acct. '95 Supra Turbo Billet GT42-76 1050whp 9. With precise control and timing, REM’s ISF Process is able to remove controlled, microscopic amounts of surface metal (as little as 0. There a lot of people with tumblers offering to polish, but if it's not an REM isotopic super finishing system, it is only doing surface polishing. The REM'S ISF Process is an isotropic surface finishing process that produces a non-linear, low R The REM polishing or ISF process utilizes an isotropic superfinishing machine. '93 RX7 9. ISF processes refine the surface finish, deburr edges and smooth radii on external surfaces of parts without modifying geometry or correcting distortions. /4,500 kgs. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. One set of samples was superfinished using a high density non-abrasive. The ISF Process creates a smooth, micro-textured surface for enhanced oil retention properties and is metallurgically safe. REM’s ISF ® Process is the ultra measurement application from the isotropic superfinishing engineering for subtractively manufactured components. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. Our unique process creates a previously unobtainable, smooth and lustrous finish in a. 015” in that. The REM Process is known to reduce cycle time. The BTGS, showed that superfinishing significantly reduces micropitting in comparison to baseline gears. Rebuild Includes. Developed by REM Chemical, the ISF® process is a method of surface finishing metal components to a highly polished state (very low Ra surface roughness). The REM Isotropic Superfinish (ISF®) Process is a value adding and performance enhancing improvement to conventional machining operations such as grinding and lapping. Goleta, California. 4/19/2014 7:45pm. The REM Isotropic Superfinish Process is a value adding and performance enhancing improvement to conventional machining operations such as. The ISF® Process for REM Extend component life during a loss of lubricant event, increase resistance to scuffing, and reduce contact fa - tigue with REM’s ISF® Process. A joint evaluation of ISF was conducted by REM Surface Engineering (hereafter REM) and the Rolls-Royce Corporation in Ref. REM’s ISF Process is very effective at controllably and uniformly removing very small quantities of material, with a common helicopter gear process removing a total 0. A basic understanding of superfinishing for metal components. While our focused industries have evolved, we’ve never wavered from our commitment to quality and innovation. Please fill out the information. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. Bending Fatigue; Corrosion; Durability; Lambda Ratio; Loss of Lubricant; Micropitting;. Utilizing REM’s ISF Services ensures the quality of an isotropic finish without taking on additional overhead of an in-house installation. Creating optimal surfaces on metal components is REM’s business focus. The REM ISF ® (Isotropic Superfinish) process uses a proprietary combination of vibratory finishing equipment and refinement chemicals to achieve a smooth micro-textured finish that reduces friction, improves oil retention, and increases gear durability. 0002” from the surface of the component in order. Cost Saving/Value Enhancing Benefits: Producer: Mass Production CapabilityREM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. REM Surface Engineering's ISF® Process Overview. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. The Turbine Forum is a technical conference all about the complexities involved to making and repairing engines for aerospace, space, power generation, oil and gas and industrial applications. News; Events;. It’s nothing but a vibratory process but infused with chemicals and ceramic media. The Rapid ISF Technology combines REM’s patented, chemically accelerated finishing technology with mechanically accelerated. REM’s process equipment solutions can accommodate parts of less than 0. Category: EVO 4-9 Transmissions Brand: ShepTrans. The REM Isotropic Superfinish Process is a value adding and performance enhancing improvement to conventional machining operations such as. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. The pathway consists of a periarterial influx route for cerebrospinal fluid (CSF) to center the brain parenchyma and a perivenous outflux route,. REM’s ISF® Technologies are able to reduce structure-borne noise caused by the friction between metal-to-metal contact part, thus improving noise reduction. The initial ISF roller and pin set ran for a total accumulated cycle count of 62. REM Polished Wheel Bearings. The Ramp System H+ Series is designed to provide maximum processing efficiency and short cycle times. Read More January 16, 2024 - January 17, 2024This website uses cookies to improve your experience while you navigate through the website. A reduced surface roughness value on your crank journals will not likely benefit your diesel tractor pull engine. Stop by our booth and check out. This paper discusses using a non-abrasive, high density media in conjunction with an isotropic superfinishing (ISF) chemistry. Three distinct surface conditions are considered. REM has a great deal of experience with steel and its many alloys including gear steels, spring steels, knife steels, nitriding steels, other carbon steels, tool steels, maraging steels, and other specialty steels. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. Overall, the REM ISF process was found to be suitable for finishing additively manufactured components made of a difficult-to-cut Ti-6Al-4V alloy. Units. Pay Online; About. These process chemistries are alloy matched to allow for optimal surface activation as a part of REM’s processes (ISF ® Process, Extreme ISF ® Process, REM ® Process, and Rapid ISF ® Process). The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. In January 2007, after relocating to a larger unit within the same Hainesport Industrial Park, the company invested in the technology to REM ISF® process components in-house. . | REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. REM’s isotropic superfinishing processes are used on many conventionally manufactured components, ranging from high-volume, pre-plating applications, such as hand tools, to gas and steam turbine compressor blades, and most prevalently to flight-critical aerospace gearing, where over seventy known platforms make use of REM’s ISF® process. Surface; Superfinishing Method; Processes. The samples were subjected to a sandblasting process which, on average, lasted 20 min per part, in which a 60-mesh white corundum (aluminum oxide) was used. This unique superfinishing/polishing technology creates a non-directional isotropic surface. The method has even found applications in the ornamental metal industry since among the side effects of the surface engineering process is that the item results shiny and smooth. REM Surface Engineering is the pioneer and leader in the field of engineered metal surface finishing. REM Surface Engineering’s automotive process, Rapid ISF® (Isotropic Superfinishing), is able to produce a planar surface of Ra . In all cases, the improved surface roughness and surface texture characteristics of REM’s ISF Technologies make them a strong approach to nitrided white layer removal. This process combines a chemical polishing (CP) operation followed by a chemical mechanical polishing process (CMP). 8. For gear applications, REM’s ISF ® Process is known to significantly enhance gear properties and performance. Since the hardening step introduces. REM recently developed the Rapid ISF Process specifically for the automotive market in the effort to help improve efficiency and delivery time. The treatment is progressive, and different surface quality results can be expected for different durations. Examples of IGA are shown in Fig. The REM ISF Process removes the asperities that are inherent in the manufacturing process. REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface. It is worth noting that ISF. To address the growing demands of the metal binder jet and fused deposition modeling (Metal FDM/FFF) markets to have a robust, installable REM Extreme ISF ® Process, REM developed the Ramp System™ H+ Series processing cell. In every test performed to date, and there have been many, each with hundreds of hours of very demanding tests, ISF has proven to improve our transmissions' performance. A statistical analysis shows that the parts treated with the. Visual Requirements. This included 20 million cycles at 400 ksi, 20 million cycles at 425 ksi and 22. The treatment is progressive, and different surface quality results can be expected for different durations. Two kinds of risks are considered: material failure and tool failure. REM Electric Vehicle Handout. Necessary cookies are absolutely essential for the website to function properly. Once the desired level of cleanliness and/or brightness is achieved, the process is complete and the component (s) can be removed from the processing apparatus. 60 @ 150. REM is back for the three biggest business days in motorsports and will be exhibiting our Isotropic Superfinishing (ISF ®) technology at 35th annual Performance Racing Industry Trade Show, at Indiana Convention Center, Indianapolis, IN this December. 5″ (~13 mm) or over 70″ (~1,800 mm) in diameter and all ranges in between. REM ISF is a chemical accelerated vibratory finishing process. Any time two metal parts come into contact with each other, the resulting friction causes heat build up. We are proud to be actively engaged and supportive of the following scientific and standards organizations:These process technologies have been adapted for both traditionally formed components via REM’s ISF ® Process, as well as for AM components via REM’s Extreme ISF ® Process. Headquarters: 325 West Queen Street Southington, CT 06489 860-621-6755. REM ISF is a chemical accelerated vibratory finishing process. REM’s Isotropic Superfinish (ISF®) Process solves these problems by reducing friction resulting in extended component life and increased fuel efficiency. Formnext 2022. 2 /am, the parts operat- ing character- ;tics with gard to friction, and operating atures are sig- L-proved, with a :rease of the Moreover, the IS'F. Eng’r; Midwest U. Corrosion of metal surfaces is a result of environmental conditions. David holds a Bachelor’s degree in Robotics/Electronics from ITT Technical. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. View the newest examples of REM’s 3D Process capabilities and take a look at the Additive Manufactured components REM has. Through the simple leveling of the peaks, the dimensional integrity of the part is not compromised and a smooth chrome-like finish is created that has. Additive Manufacturing Strategies is a 100% in-person event February 6-8, 2024 in New York City. REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. A basic understanding of superfinishing for metal components. 97 @ 134 NA LSx. The ISF Process creates a smooth, isotropically micro-textured surface which results in improved component performance, lower operating temperatures, and reduced noise and vi-REM’s isotropic superfinishing technology is built around our proprietary processing and consumables. REM’s REM ® Process and ISF ® Process have been used on a range of stainless steel applications for decades including decorative applications such as cutlery as well as on precision-engineered components such as airfoils. Protz and Chance P. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. More info TBD. Nor Cal, CA US. 0001 – 0. Neots, Cambridgeshire PE19 6YH, UK +44 (0) 1480 210756Here is a great example where REM Surface Engineering has tailored the outcome to meet the requirements. 2. Read MoreApplying this revolutionary process to motorsports applications result in faster and more efficient vehicles that win races as well as parts that last considerably longer than standard components. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. For precision components requiring lower batch volumes and tighter process controls, our ISF ® Process can be trusted to deliver the optimal surface finish process after process. Other Requirements. About REM Surface Engineering. Sale of Goods: Goods covered by this Invoice are sold subject to the terms and conditions contained herein. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. Superfinishing Method. PE19 6YH, UK. e. These gear quality improvements open two potential design optimization routes: to apply more load to the surface, given its greater durability, or to reduce the flank width while. A sample pinion gear tested for compressive stress showed a 70-percent increase in compressive stress over an unprocessed gear. REM’s ISF® Process (an isotropic superfinishing process) solves these problems by reducing friction resulting in extended component life and increased fuel efficiency for gearing applications. REM Surface Engineering is preparing for AMUG Conference 2017. Post-Process Superfinishing of Additively Manufactured Components for Next-Gen Space Application Posted by Danny Estrada on Thursday, November 4th, 2021 inEric is Vice President of Operations at REM. When the component is introduced into REM. 1 mm. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining. REM and R6sler GmbH have this field for der developing . Inquire. 1 Photomicrograph at 500X. While the dimensional integrity of the part remains intact, the result is an improved. The Basics of Automotive Surface Engineeringby Isotropic Superfinishing. A joint evaluation of ISF was conducted by REM Surface Engineering (hereafter REM) and the Rolls-Royce Corporation in Ref. Reduce Processing Time. Transform your simple vibratory finishing equipment into an elegant friction-reducing system with the FERROMIL® Race Cut 550Race Clean 556Race Media 559 . Quality. The study began because IGA was detected on some test specimens which had been treated by one of REM’s ISF aerospace gear processes. Collinsautomotive said: Reply. What is the REM ISF® Process? ISF stands for Isotropic Superfinish. The CSF, LLC REM™ ISF™ Superfinish Treatment Process Overview Well known to the aerospace and racing industries, The REM™ Surface Engineering Company has developed one of the best, most versatile superfinishing, or micro-polishing systems in the world, which holds a Department of Defense (DOD) certification, among others. David’s experience consists of over 20 years of Senior Management,15 years Director of Operations for Electronics Companies, 6 years For-Profit College President, and 3 years Plant Manager for Chemical companies. In very simplified terms, the “peaks” left on metal parts by various manufacturing processes are removed using vibratory equipment in. The ISF Process creates a smooth, micro-textured surface for enhanced oil retention properties and is metallurgically safe. As part of the study, four surface finishes were reviewed. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. The Isotrpoic Superfinish Process significantly reduces wear in parts made of these materials. Because of the REM Process’s unique chemically accelerated polishing technology, vibratory finishing processes are dramatically shortened as compared to abrasive-only mass finishing, and minimal. comREM’s ISF ® Process is an isotropic superfinishing process that has been proven to be extremely effective at both increasing the service life of many metal to metal contact power transfer and wear components and in recovering/repairing used, lightly damaged metal components that would otherwise be scrap and require replacement. Any time two metal parts come into contact with each other, the resulting friction causes heat build up. REM Surface Engineering, founded in 1965, has been a leading provider of isotropic superfinishing (ISF®) services in traditional industries for decades. These devices commonly operate under extremely high loads and speeds and place high-performance demands on their components such as gears and airfoils. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. That is why here at Global DriveTrain, we offer the capability of REM Isotropic Surface Finishing. The improvement was not just a surface effect but was seen to be effective to a depth of 0. 4 million cycles at 450 ksi before the test rig was shut down for another test project. ISF Process for Aerospace Gears and Bearings. REM Surface Engineering, the creator of the ISF ® Process, is proud to have been doing business in the metal finishing industry for over four decades. REM Surface Engineering is returning to the leading global exhibition and conference on Additive Manufacturing and the next generation of intelligent industrial production. Overall, the REM ISF process was found to be suitable for finishing additively manufactured components made of a difficult-to-cut Ti-6Al-4V alloy. )The ISF Difference. Combat Engineer Executive Officer / Engineering Plans Officer. The ISF Process is able to repair damaged nitride components and can repair some component assemblies, thus reducing manufacturing steps/costs. 2. Join REM Surface Engineering at Rapid + TCT 2021 to learn about the latest advances in 3D printing and surface finishing technology. Terms and Conditions of Sale Consumables . D. The Entry System is designed to provide a lower price point for customers who do not have ultra-low cycle time. , Ra <0. Evidence will be presented demonstrating how the improved micro surface of ISF processed parts retains horsepower, increases component durability and reduces operating temperature. By utilizing non-abrasive, high density media in conjunction with an isotropic superfinishing (ISF) chemistry the surfaces of the complementary components can be superfinished to an isotropic or random finish. A wear model and a numerical method of simulating the process, involving data collected. The current network model of GS transportation is described in Figure 1. The REM ISF Process is a value adding and performance enhancing improvement to conventional machining operations such as grinding and lapping. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. The study began because IGA was detected on some test specimens which had been treated by one of REM’s ISF aerospace gear processes. For traditionally manufactured steel components, REM’s ISF ® Process has been used for decades to controllably and uniformly. means of a BF 100 BB SM vibro-fi nishing mach ine filled wi th. 001” or ~25 µm but the process remove as much as (per side) is 0. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. The ISF Process is water based and carried out at room temperature. An ISF Process is a suite of. I have personally and actively been involved over the past four years working to qualify the REM ISF process for use on Army helicopter platforms. ACCEPT DECLINE DECLINEREM states the Extreme ISF® Process Cell will be the first of multiple version to be releasing over the next 18-24 months, with a goal of providing customers with a range of equipment options to fit the variety of component shapes, sizes, and alloys that are most prevalent in metal AM and require the superior surface finish and dynamic fatigue. NREM sleep is further divided into three stages, with stage N1 being the. REM Surface Engineering’s automotive process, Rapid ISF® (Isotropic Superfinishing), is able to produce a planar surface of Ra . This post-process surface finishing cell has been designed to take advantage of REM’s chemically accelerated process technology to maximize cost efficiency while minimizing cycle time. Nonetheless, the total primary energy required for the two unit. Additionally, REM polishing eliminates the need to perform the standard break-in procedureREM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. REM ISF Step by Step Finishing Process REM/ISF Isotropic Superfinish The ISF-Process is a chemically accelerated vibratory mass finishing process patented worldwide by REM Chemicals, Inc, USA. REM ISF process: Frequently Asked Questions: Q. FOR IMMEDIATE RELEASE. It is perhaps possible that the ISF process would have a more marked effect on a gear root in the as-heat treated condition where the starting surface condition is often not as ideal as the tested gears. REM offers custom development and manufacturing of process aids for use with REM’s technologies—the ISF ® Process, the Rapid ISF ® Process, and the Extreme ISF ® Process . Bottom line: this process works. These surface finish/texture improvements make any metal to metal interaction significantly less likely to occur and effectively eliminate the. REM Surface Engineering, the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process, and the REM ® Process, is a global leader in providing surface engineering solutions. 00025 of an inch (~5 – 6 µm) per hour of processing time. It is used extensively at the highest levels of motorsport including F1, WRC, NASCAR, etc. This industry touchstone conference brings together AM stakeholders from all over the world. REM’s Extreme ISF ® Process Cell is compatible with all stainless steel variants including 17-4, 15-5, and 316/316L, aluminum alloys, carbon, and tool steels. REM President & CEO, Justin Michaud, will be. Malcolm Maxey is a process engineer who works in the Research and Development Group with more than 20 years of engineering and account management experience in the automotive, petrochemical, and telecommunications fields. Ti 6-4, CP Ti) Nickel-Chrome Superalloys (ex. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. REM’s ISF® Process is a robust technique that not only removes the white layer, but also leaves a planarized, polished surface (i. By the late 1990s, both the military and the aerospace industries were studying various surface treatments, including coatings and abrasive superfinishing processes, to enhance component performance and durability. The ISF Process is able to repair damaged nitride components and can repair some component assemblies, thus reducing manufacturing steps/costs. Having GearFX apply the REM ISF ® Process creates parts that last considerably longer and out perform standard components. Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential. These high temperatures cause wear and over time reduce efficiency and eventually create the need for replacement. Since that time, it has become widely accepted as a solution for numerous gear failure modes and. The sources could include MySQL, PostgreSQL, Oracle and others. Additionally, REM’s ISF ® Process has also been shown to be an effective method of removing mild corrosion. The surface has an increased bearing ratio and enhances the lubricant retention properties of the mating. 1 mm. The ISF Process is a unique patented process that generates a non directional low Ra surface. While the equation shown in Figure 1 appears simple on first review, it is, in fact, exceptionally complicated and multifaceted. This paper will examine the use of the ISF Process to improve the micro surface of automotive metal-to-metal contact surfaces. View More. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. Join REM Surface Engineering at Rapid + TCT 2020 to learn about the latest advances in 3D printing and surface finishing technology. REM built the Entry System™ L+ Series Extreme ISF ® Process Cell to support companies with lower volume metal binder jet and fused deposition modeling (Metal FDM/FFF) post-process surface finishing requirements. S. Agustin Diaz is part of the R&D Department at REM Surface Engineering serving as the Advanced Manufacturing and Innovation Manager overseeing Research Chemists and Additive Manufacturing Scientists. This finishing results in extended component life, increased system efficiency and power density. Download Resource. Advancing rocket propulsion through Additive Manufacturing, novel surface finishing technologies and public-private partnerships. These processing technologies are available via outsourced processing at a REM facility or as technology installations at a customer site. As a third generation family owned company founded in1965, REM Surface Engineering has proudly been serving our clients for over 50 years. No matter how well a gear or other component is designed and manufactured, corrosion can occur during the manufacturing process. This process combines a chemical polishing (CP) operation followed by […] Learn More. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. REM is back for the three biggest business days in motorsports and will be exhibiting our Isotropic Superfinishing (ISF®) technology at 35th. Any time two metal parts come into contact with each other, the resulting friction causes heat build up. Units. REM’s ISF ® Process is an isotropic superfinishing technology that is proven to significantly increase the efficiency, performance, and life of metal to metal contact power transfer components for a range of Automotive component applications. 17-4, 15-5, 316/316L) Carbon Steels (ex. It is a chemical mechanical process that sequentially removes the “peaks” of a ground, cut or honed finish while leaving the “valleys” unaffected. 1. The ISF Process creates a smooth, micro-textured surface for enhanced oil retention properties and is metallurgically safe. While the dimensional integrity of the part remains intact, the result is an improved. June 10, 2013 — Weddle Industries offers complete in-house REM ISF® processing for gears, ring & pinion sets, CV joints, engine parts, and many other components. The REM’s isotropic superfinishing technologies are value-adding and performance-enhancing improvements to conventional machining operations. Each of these unique technologies offer clients value and superior performance. 5 μin. The Extreme ISF Process is capable of removing the extreme surface roughness, surface and near-surface defects (keyhole porosity and the like) inherent to metal AM components while simultaneously improving component dynamic fatigue life and providing a bright, mirror-like surface appearance. 1 µm or less in 4 minutes. David Dock is the REM Facility Manager of Indiana. Reduce Scrap Rates. | REM Surface Engineering, the inventor of the ISF® Process, the Rapid ISF® Process, the Extreme ISF® Process and the REM® Process, is a global leader in providing surface engineering solutions. Sleep is composed of two very different physiological states: REM sleep and NREM sleep. Agustin Diaz – Senior Research Chemist, REM Surface Engineering, contributes his expertise in post-processing in Additive Manufacturing to the recent publication, “Metal Additive Manufacturing for Propulsion Applications”, authored by Paul R. Matt enjoys supporting a wide array of industries and using his chemistry degree. REM Surface Engineering is the pioneer and undisputed leader in the field of metal surface finishing. While other companies use abrasive machining to lap, grind, and hone individual parts, REM’s revolutionary Isotropic Superfinish Process (ISF ®) employs non-abrasive automated mass finishing, which results in more efficient, uniform parts that outperform the competition. The ISF process is a two-step chemical and vibratory process that eliminates the microscopic peaks on metal to metal contact surfaces such as gears. As a result, REM provides a variety of customizable Technical and Engineering Services to meet these needs. Any time two metal parts come into contact with each other, the resulting friction causes heat build up. 1 filled with FMX 3/8. REM’s ISF ® Process is an isotropic superfinishing process that can polish these demanding component applications and provide critical advantages to the medical industry. The CP was performed by immersion in a robot controlled chemical polishing bath. Acceptance of or payment for the Goods by Buyer shall constitute acceptance by the Buyer of the terms and conditions hereof. 1st gear synchro;REM has a range of developed, isotropic superfinishing/polishing processes for aluminum alloys. Southington, CT 06489. S. REM ISF® is a 2 stage process that finishes with a “burnish” that makes the part come out looking shiny, almost as if it was chrome-plated. Affiliations. This process control allows REM’s surface polishing technologies to be used to repair nitrided components that otherwise would be scrapped due to their thin nitriding case. Email: bnebiolo@remchem. This content is subject to copyright. The ISF Process creates a smooth, micro-textured surface that does not just withstand the harsh conditions generated in races, but also helps racers to. They are ground, isotropic superfinished (REM ISF®) and tungsten incorporated diamond-like carbon coating (W-DLC) which is a wear resistant coating. REM is the inventor of the ISF ® Process, the Rapid ISF ® Process, the Extreme ISF ® Process and the REM ® Process. About REM Isotropic Superfinishing (REM ISF®) Process -. *Gray Zybar finis. REM’s ISF ® Process can controllably remove between 0. Surfacing-Solutions-for-Space-Applications. It is. 453 likes · 2 talking about this · 6 were here. Surface Characteristics. The REM Process is used extensively in the Hand Tool and Firearm industries where it improves the quality of the nickel-chrome plating, physical vapor deposition (PVD) coatings, and other coating/plating technologies. I have personally and actively been involved over the past four years working to qualify the REM ISF process for use on Army helicopter platforms. IN-625, IN-718, HX) Iron-Nickel Supperalloys (JBK-75, NASA HR1) Stainless Steels (ex. REM’s ISF Processes result in numerous financial benefits. REM’s ISF Technologies have been used to enhance the performance of parts in many industries, providing benefits such as reduced friction and wear, improved bending fatigue and improved corrosion resistance. Agustin Diaz followed by. Superfinishing a ring and pinion set, for example, removes the. 4 million cycles. REM’s has refurbished >500 x MW & kW class gearboxes since 2008 with our patented processes . REM’s “Race” product line is available to rapidly convert your basic vibratory finishing equipment into a game-changing ISF Process system. The extensive benefits of the ISF Process add value and improve performance across a wide range of industries. The resulting surface is asperity free, with a non-directional (isotropic) texture. The resulting surface is asperity free, with a non-directional (isotropic) texture. Headquarters: 325 West Queen Street Southington, CT 06489 860-621-6755. We polish wheel bearings with REM’s Isotropic Superfinish Process (ISF®), which reduces friction, removes protruding surface asperities and increases the bearing load surface. Some designers take advantage the consistency of ISF process control, and compensate for the slight amount of material removal in the manufacturing stage, which allows them. Other than that, I doubt if fancy superfinishing processes have actual technical merit in any but the most critical applications. REM Research Group Manager. Off Highway Handout. The ISF Process has been tested and proven effective in both military and industrial. It is a chemical - mechanical process. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. The ISF Process offers the potential to finish multiple component. In the previous article, we discussed the fact that chemically accelerated/assisted superfinishing, also known as isotropic superfinishing, was introduced into the gear industry more than twenty years ago. Finished gear sets have a significant friction reduction that sheds oil faster and offers quicker break-in. In addition, the polished surface increases gear fatigue strength because it leaves a finished radius on edges and removes many surface irregularities that create microscopic stress raisers. In these gear applications, surface roughness plays a critical factor in increasing pressure by. The REM® Process is REM Surface Engineering’s original, break-through chemically accelerated surface finishing technology for traditionally manufactured components. The extensive benefits of the ISF Process add value and improve performance across a wide range of industries. Pay Online;. Applying REM’s revolutionary ISF® Process to motorsport parts results in faster, more efficient machines that win races and parts that last considerably longer than standard components. The increase in component life is a result of a flatter contact surface, which. both on its own and in combination with. Our patented and proprietary chemical and mechanical/vibratory finishing technologies allow for precision-controlled surface finishing of metal components via a subtractive process (Figure 3. REM’s multi-faceted ISF ® Process enhances the durability and efficiency of your metal components, resulting in cost savings and added value to your parts and your operational budget. The Rapid ISF® Process REM Surface Engineering’s automotive process, Rapid ISF® (Isotropic Superfinishing), is able to produce a planar surface of Ra . View the newest examples of REM’s 3D Process capabilities and take a look at the Additive Manufactured components REM has. Glymphatic System. Increase Quality, Consistency, and Accuracy. com was established in 1981 as a manufacturer of custom transmission systems including gear sets, shafts and splines and power train related components predominately for (but not limited to) the Automotive Racing Industry. REM’s isotropic superfinishing technology (ISF ® Process) significantly extends component life, increases resistance to stress corrosion cracking and improves laminar flow characteristics thereby minimizing airflow frictional and turbulence losses from stage to stage by airfoil planarization leading to increased turbine efficiency. The REM'S ISF Process is an isotropic surface finishing process that produces a non-linear, low R a finish that improves wear properties and reduces friction. ) to Ra 0. REM’s Isotropic Superfinish (ISF®) Process solves these problems by reducing friction resulting in extended component life and increased fuel efficiency. REM’s “Race” product line is available to rapidly convert your basic vibratory finishing equipment into a game-changing ISF Process system. The REM’s isotropic superfinishing technologies are value adding and performance enhancing improvements to conventional machining operations such. The REM Race products allow for quick conversion of existing vibratory. ISF Surface Versus Machined Surface Why ISF® Surfaces are superior to machined surfaced: As the load of the mating surface is increased, the lubrication film becomes thinner, and the asperities of the machine surface contact each other resulting in plastic deformation, metal debris and scuffing, not so with REM Surface Engineering’s ISF. Then tighten the set pin. The ISF Process creates a smooth, micro-textured surface that does not just withstand the harsh conditions generated in races, but also helps racers to. The International Journal of Advanced Manufacturing Technology.